Small Double Disk Friction Screw Press

brick press machine 

We’re a leading manufacturer, provider & exporter of Press Machine that’s specially designed by our experienced professionals at our technically advanced infrastructure. The invention pertains to a screw press having a flywheel rotationally linked to the spindle by means of a friction coupling and a spindle displaceable axially in a nut mounted within the higher cross member of the press frame, whereby the flywheel has external toothing to a width equivalent to the maximum press stroke plus the width of the driving pinion, a plurality of pinions partaking within the stated toothed rim are every pushed by oil-hydraulic axial piston motors or by a pair of oil-hydraulic axial piston motors and the axial piston motors together with the pinions are disposed on a platform surrounding the upper cross member of the press frame. three, traces 40 and forty one are consultant of the screw stroke, and lines 30, 31, 31′, 33, 34, 35, 36 and 43 are representative of the stroke of beam three. In a excessive position 30 the beam three is supported by the pistons 9 and 9′ against the adjustable plunger heads 6″ and 6′” of the pistons 6 and 6′. The power of the pistons 9 and 9′ is such that it exceeds the burden of the beam 3 and the power of the pistons 5 and 5′. This new construction is based on the refractory forming characters, which is our company developed primarily based on SD20 Sequence Electric Screw Press for the refractory trade. Shortly before the top of the downward stroke of the spindle 9 the rotational pace of the pump 27 and hence the rotational pace of the flywheel 17 and the spindle 9 are reduced to zero during the rest of the stroke of the spindle 9. When the rotational velocity is reduced the 4-approach valve forty one is displaced from the remainder position to the precise and the road 42a is connected to a second pressure-limiting valve 43. The stress which could be regulated by the strain-limiting valve forty three limits, by way of the stress-limiting valve forty two, the pressure current within the pipeline 31 to the braking strain required for braking the flywheel 17. Concerning the current urgent machines, the number of strokes achieved between the washing phases of the moulds, is from 2 to 3 times as great. Since the electric motors are twice accelerated from relaxation to the required rotational velocity and braked once more throughout every operating cycle, correspondingly high current warmth losses are unavoidable and in addition the idle energy absorbed by the motor is disadvantageous. Experimentally, with a pressing machine in accordance with the current invention, it could be observed that the required power for the primary pressing operation, with predetermined lots of ceramic, could be fairly low, approximately 10-12,000 kg., towards the 400,000 Kg of the second pressing operations, which is sort of completely different from the current urgent machines, which require about 50 to a hundred and fifty tons for the first pressing step.

Enterprise Profile : Jinan Linteng Forging Equipment Co., Ltd. Get info of suppliers, manufacturers, exporters, traders of Friction Screw Press for purchasing in India. Indeed, in the first compacting step, the flywheel had to be thrown at excessive velocity to scale back the time of its vertical stroke and likewise, instantly braked before the influence to scale back its pressure. The invention, nevertheless, just isn’t restricted to those axial piston machines, but suitable oil pumps and oil motors of other design will also be used. Though the benefit, of lowered value and higher reliability are achieved at the cost of the next electrical motor drive capability, because the substantial load compensation made attainable by the hydraulic accumulator in the case of the earlier sort of drive with a central oil supply is absent, the electrical disadvantages (in particular high load peaks, further installations for limiting them, idle power of the motors) and the structural drawback of the spindle bearing within the case of a purely electrical drive are prevented, and with respect to the operational reliability within the case of the oil-hydraulic drive any drawback resulting from provision of further hydraulic elements (oil pumps and management means for each oil motor or pair of oil motors associated with a pinion) is more than compensated by the absence of the high-pressure oil ducts, particularly of the flexible parts compensating the movements of the press. Said pressostat 19, when energized, determines the tip of the HP (high stress) step, deenergizing the valves 20 and 17. Our extremely precision automated press machine has the traits of straightforward construction, adjustable pressure, excessive degree of automation and productiveness. In abstract the operation of the ingenious press utilizes first piston means 9, 9′ to move the beam upwardly or retract the beam from the bottom, second piston means 5, 5′ for transferring the beam downwardly towards the bottom into its operating position, and third piston means 2, 2′ for exerting an extra downward pressure on the beam to maneuver the beam towards the bottom and compress the ceramic powder to release air therefrom. Our press can save about 50% energy than friction press, so it will possibly cut down massive price. Business Profile : We are Producers and suppliers of; Forging Presses, Friction Screw Press, Press Power Presses, Power Press Pillar Kind, Energy Press C Kind. So as to produce one superior and power saving Screw Press for refractory trade, Mr. Tian Jiangtao, the president of our firm devoted to analysis and develop this new variety Electrical Screw Press, which was the revolution of refractory gear, stated by Mr. Xu Dianli, the Cheif Secretary of China Refractory Association.

Line 43 signifies the extraction of the pressed half by the mould as a result of piston commanded by the respective valves 63 and sixty four in synchronism with the beam and the screw in a new up motion achieved by recognized command circuits. SD10-315 was the primary set Refractory Electric Program-controlled Screw Press for Refractory industry in China which was our firm developped and produced, even the primary set in the world. Shortly earlier than the impact of the higher half of the forging die, secured to the slide 7 upon the forging work-piece mendacity in the lower half of the forging die, the strains 31 to the axial piston motor 26 are brief-circuited, because the magnetically managed 4-means valve 41 is moved from its rest position (as proven in FIG. This Friction Screw Press Down Stroke has been developed from best grade metal. This machine can also be appropriate for producing naushadar bricks and head refractory. Switch 23 energizes the valve 17 to disconnect the pilot of a verify valve 22 and introduces oil at a pressure of a hundred atmospheres into the chambers 15 and 15′ of dynamic oil accumulators 14, 14′ which may be hydraulically related to pistons 13, 13′ as shown in FIGS. The torlence of controlling vitality of Electric Screw Press is zero.2%, and the torlence of impression power is only 1%. The small quantities of oil running off from the pressure-limiting valves forty two and 43 and the 4-method valve 41 during the reversing and also as leaked oil are fed again again into the closed circuit by a pump 45 pushed by a motor 44. A spring-centered, strain-managed three-manner valve forty six is supplied in order to ensure the feed pressure required at the pump 27 and regulated by the stress-limiting valve 47. The three-method valve forty six is actuated in such a manner that the respective low-strain facet of the closed circuit is related to the stress-limiting valve 47, the feed pressure being maintained by the pump forty five. For cleaning and cooling the oil, the oil which has escaped from the circuit, is collected partially 32b of the tank 32, handed on after preliminary cleaning by sedimentation to part 32c of the tank 32, is fed by means of filters 50 and coolers 51 by a pump forty nine driven by an electric motor forty eight and is stored in part 32a of the tank 32. Therefore, as a substitute of ending the primary pressing with the value of the pressing, the amount of oil at high pressure could also be used. The electric screw press is driven by permanent magnet synchronous servo motor,and include mechanical pats similar to framework, flywheel, screw nut, the slider, lubricating mechanism, braking mechanism and electrical parts comparable to servo motor, electric control cupboard, operating button station.

A flywheel and screw press for compacting a ceramic powder includes a base, a set press member disposed at a spaced location above the bottom, a beam movably positioned in the house between the base and the fastened press member, and a plurality of hydraulic piston members mounted to the bottom and the fastened press member for variably controlling the compaction of the ceramic powder. The invention relates, normally, to ceramic physique presses and, extra particularly, to an improved flywheel and screw press for producing ceramic or refractory articles. Enterprise Profile : We are Manufacturers and suppliers of; Hydraulic Thread Rolling Machine, Thread Slicing Machine, Scaffolding Tie rod & Prob Machines, Forging & Friction Screw Presses, U Bolt Manufacturing Vegetation, Thread Roll Dies and Flat Die Thread Rolling Machine. Additionally, this kind of static pressure press is sweet in look, cost-efficient in power consumption and stable in efficiency. We are Main supplier of Impression mill in our region Our minimum output capacity of Impact Mill begins from 5 TPH to 30 TPH We’ve served our Impact mill machines in additional than 20 states in india including Telenghana, Andra Pradesh, West Bengal, Chhatisgarh, Madhya Pradesh, Odisha and majorly Rajasthan Now we have additionally installed many Refractory grinding items during which Affect mill plays most important function for the aim of grinding Fly Ash Bricks , Slag etc Its principal software is for the purpose of grinding quartz, Slag, Sand Stoene, Gravel stone, Coal, Limestone and so on. The drive of the pistons 6 and 6′, nevertheless, is larger than the pressure of the pistons 9 and 9′. 2. A screw press as claimed in claim 1 whereby, stated piston motor means for every pinion contains a pair of oil-hydraulic piston motors. I am Involved to purchase “Screw Press Refractory”. Research demonstrates that the interval between the primary pressing step for the elimination of air and the final urgent step could also be very short, shorter than those permitted by the present mechanical means. Presses of different power shall have pistons with different diameters for different working pressures. Fifth piston means thirteen, thirteen’ are offered for exerting a power in a route opposite to the movement imparted by the third piston means 2, 2′ and establish an equilibrium of the forces acting on the beam. Deep Industrial Corporation, grew into one of the vital celebrated names as a manufacturer of Power Presses, Plate Shearing Machines, Brilliant Bars, and many others.

A forced lubricating system will feed the lubricate oil into the closed screw-nut system through special pipeline, and kind an oil screen between every touching parts to reduce the elements friction when press works. A plurality of pinions engaging in the stated toothed rim are every pushed by an oil-hydraulic axial piston motor or by a pair of oil-hydraulic axial piston motors and the axial piston motors along with the pinions are disposed on a platform surrounding the higher cross member of the press body. No. three,359,608, issued to the current inventor, discloses a friction and screw press for the manufacture of ceramic articles. In keeping with the data present: data disparity, because the double-disc friction press operation will exist when stealing hammer, lacking hammer phenomenon, the output can be floater than the CNC electric screw press, but based on the provisions of the company to suppress the hammer products, Two kinds of stress brick gear manufacturing are comparable. Moreover, it is possible to regulate the movement of the flywheel 7″ and screw 7′ by operating a hydraulic motor 7, having a relatively reduced dimension, installed on the beam eight to move the screw 7 by means of a detachably coupled system which is hydraulically interconnected to pistons 9, 9′. Line forty one illustrates the return of the screw, which has to be thrown in an up movement with a power of much less value than that supplied for the elastic return of the construction of the pressing machine. The stress exerted by the screw 7′ on the material may be predetermined in a precise method, with the potential for using limited torque generators for the stroke of the flywheel, such as hydraulic motors, electric motors or friction motors with restricted torque comparatively to the motor used up to this second. Through the acceleration phases for the downward movement and the upward movement of the spindle 9 the electrical motor 28 operates with roughly fixed energy and fixed rotational velocity which ensures a high diploma of electrical efficiency of the motor 28. The constant motor energy is converted and fully utilized by the oil pump 27 operating as a torque converter. Said circuit additional comprising management means for controlling the strain of the hydraulic fluid fed to said motor means and a plurality of pressure levels, one of mentioned levels being controllable as braking strain for mentioned flywheel, and a refill pump means for returning leaked hydraulic fluid to stated circuit.

These machines are specifically designed to make bolt head of any type, forge, brass aluminium, solid parts or the straightening, rivets, spikes, panaheaded rivets, hub bolts, field spanner, head refractory and bricks can be made on it. Motro parts equipment elements can be made on it. It is the best choice for contemporary forging business, major merchandise are EP Series Electric Screw press, EPZ Sequence Electric Refractory¬†Press,and so on. The EPC-D electrical screw press produced by Qingdao Wantai Machine Software Expertise Co. Ltd. Friction Screw Press Down Stroke saves numerous human time and efforts by performing fast operations. Double-disk friction screw press machine is broadly used in the equipment manufacturing industry, can be used to complete the die forging, horizontal forging, bending, calibration, strain-sizing and other mechanical work. Is a professional leader China Electrical screw press, Scorching forging press, Double disk friction press producer with high quality and affordable value. I’m interested in this product ( Electric refractory screw press machine (Static stress) ) , please present us with a citation. After improved to be numerical control press, it has the features of easy to function, low energy consumption, few wear parts, good security performa nce, stable quality and good product consistency, which is the revolutionary substitute product for refractory material industry. Double-disk friction screw press has larger versatility in the utility, and has simple and reasonably priced structure, straightforward to put in and control and different benefits, so double disk friction screw press machine is widely used in press store, forging and die forged workshop in constructing, auto, tractor, aviation and different industries, as well as blanking of refractory matter. Oil-hydraulic motors, particularly axial piston motors, have a subtantially lower particular weight with small dimensions than electrical motors, so that they can be organized, individually or in pairs, on diametrically reverse a driving pinion, with the further structural advantage that the spindle along with the flywheel and the toothed rim may be mounted axially displaceably in a nut mounted in the higher cross member of the press frame and are thus exposed solely to torsion above the nut and solely to thrust beneath the nut. Discover here on-line worth details of corporations selling Friction Screw Press. A hydraulic energy piston could also be substituted for the screw and flywheel.

Is a professional production of electrical screw press, friction press, hot forging press producers. The time of this section is a operate of the regulated stress and of the reaction of the mass to be pressed and of the characteristics of the hydraulic circuit. For this function the oil pump 27 is supplied with a pressure gauge 35 and an actuating drive 37 which is actuated as a operate of stress by the use of a control 36 and which within the case of an axial piston pump ideally used on this connection causes the piston axes to pivot in the direction of the drive axis. As the flywheel had to purchase an excellent kinetic power in the rotation of one-quarter turn, a large horsepower motor was obligatory and the friction means were consumed in a short working time. Our well-known firm is actively engaged in manufacturing and suppling an array of Forging Machinery. The portion 13 and thirteen’ is such that bind the force of the pistons 5 and 5′ and of the burden of the beam when a earlier charge is given from the accumulator 14 with all stress of the circuit of the pump 18. Forging Equipment Manufacturing Co. It’s understood that in operation the hydraulic fluid in the chambers of pistons 9, 9′ is discharged and the beam three is lowered. 3000kn Forging Press,J53-300c Double Disc Friction Screw Press,Brass Valve Forge Machine , Discover Full Particulars about 3000kn Forging Press,J53-300c Double Disc Friction Screw Press,Brass Valve Forge Machine,Sizzling Forging Press,Steel Forging Machine,Hydraulic Forging Press from Different Steel Metallurgy Equipment Provider or Producer-Liaoyang Pharma Machinery Imp. Friction Screw Press for refractory’s fire bricks with floating desk 2 Pillers and 4 Pillers. FRICTION SCREW PRESSES are used for Scorching Forging of Steel, Brass, Aluminium and plenty of different Alloy Steel. On machines employing the Vincent precept, the screw nut is positioned within the prime cross head of a body kind ram. No. 3,359,608, the action of the pistons 2, 2′ and the action of the screw 7′, is accomplished by digital means, with the usage of temporizer components, which can be regulated in order to obtain the shortest potential interval between one and the opposite action, evaluating with the traits of the material to be pressed. The above-mentioned diameters are good for a urgent machine with a net urgent energy of 400 to 500 tons. Via the hydraulic motor three it is attainable to regulate the speed of the flywheel 2″ and, consequently, the pressing power of the screw 7′, for the purpose of compacting.

The invention relates to a screw press having a flywheel rotationally connected to the spindle by means of a friction coupling and a spindle displaceable axially in a nut mounted in the upper cross member of the press body, wherein the flywheel has external toothing to a width comparable to the maximum press stroke plus the width of the driving pinion, a plurality of pinions engaging within the stated toothed rim are each driven by oil-hydraulic axial piston motors or by a pair of oil-hydraulic axial piston motors and the axial piston motors along with the pinions are disposed on a platform surrounding the higher cross member of the press frame. three, strains 40 and forty one are representative of the screw stroke, and features 30, 31, 31′, 33, 34, 35, 36 and 43 are representative of the stroke of beam 3. In a excessive place 30 the beam 3 is supported by the pistons 9 and 9′ against the adjustable plunger heads 6″ and 6′” of the pistons 6 and 6′. The power of the pistons 9 and 9′ is such that it exceeds the burden of the beam three and the force of the pistons 5 and 5′. This new construction relies on the refractory forming characters, which is our firm developed based on SD20 Series Electric Screw Press for the refractory trade. Shortly earlier than the top of the downward stroke of the spindle 9 the rotational pace of the pump 27 and therefore the rotational speed of the flywheel 17 and the spindle 9 are decreased to zero throughout the rest of the stroke of the spindle 9. When the rotational speed is decreased the four-manner valve forty one is displaced from the remaining position to the fitting and the road 42a is related to a second stress-limiting valve 43. The pressure which could be regulated by the stress-limiting valve 43 limits, by means of the strain-limiting valve 42, the stress present within the pipeline 31 to the braking pressure required for braking the flywheel 17. Regarding the current pressing machines, the variety of strokes achieved between the washing phases of the moulds, is from 2 to 3 occasions as great. Since the electrical motors are twice accelerated from rest to the required rotational velocity and braked once more throughout every operating cycle, correspondingly excessive current heat losses are unavoidable and in addition the idle energy absorbed by the motor is disadvantageous. Experimentally, with a urgent machine in accordance with the current invention, it will be noticed that the required energy for the first pressing operation, with predetermined plenty of ceramic, can be quite low, roughly 10-12,000 kg., towards the four hundred,000 Kg of the second urgent operations, which is sort of completely different from the current urgent machines, which require about 50 to 150 tons for the primary urgent step.

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